

TestX instead of manual PCB testing: Operator-guided testing processes powerfully automated
At the existing test station, TestX automates the insertion, adapter operation, and sorting of printed circuit boards. Test quality, cycle time, and traceability remain stable – without any retooling.
The initial situation
Electronics testing is often performed at manual test stations. An employee is responsible for inserting the circuit board, closing the adapter, and sorting the test results. The process is repetitive, error-prone, and highly dependent on the operator's concentration and experience, while simultaneously requiring consistent quality and stable cycle times.
Requirements & Objectives
Reduction of monotonous and ergonomically demanding activities
Ensuring consistently high testing quality
Minimizing operator errors and sorting mistakes
Relief for staff at constant or higher cycle rates
Integration without costly modifications to existing test sites
The ROBXCON approach
Use of a robot for automated operation of the test adapter
Handling of inserting, positioning and removing the PCBs
Automatic opening and closing of the test adapter
Result-dependent sorting into good and bad containers
Compatibility with existing adapter systems without process changes
Plug-and-play setup without programming knowledge
The ROBXCON added value
The testing process runs automatically at the existing test station, while the employee is only responsible for material preparation and removal. Quality remains consistent, cycle times are stable and unaffected by fatigue. Test results and sorting are reproducible and traceable. Investment and operating costs decrease thanks to the standardized retrofit; a return on investment is achievable within 6 to 12 months.
Further applications
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